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after 1992
 
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9-5 Torque settings

Settings are provided in good faith and every effort has been made to ensure that settings provided are correct, however, no responsibility can be accepted for injury, loss or damage that may arise from using the information. The author hopes that readers spotting errors will contact us promptly.

Power unit (4 cylinder 2.0 & 2.3 only) Lbs/ft Nm
Balance shaft gear sprocket 16 22
Balance shaft idler 18 25
Big end (connecting rod) stage 1 15 20
Big end (connecting rod) stage 2 +70° +70°
Cambox (valve) cover for cylinder head 11 15
Camshaft bearing cap 11 15
Camshaft gear sprocket 31 42
Crankshaft pulley bolt 129 175
Cylinder head bolts (Stage 1) 30 40
Cylinder head bolts (Stage 2) 44 60
Cylinder head bolts (Stage 3) + 90° + 90°
Flexi-plate (flywheel for auto) 70 95
Flywheel bolts 59 80
Main bearing cap bolts (Stage 1) 15 20
Main bearing cap bolts (Stage 2) + 70° + 70°
Sump bolts 16 22
Sump drain plug 18 25
Timing cover bolts 16 22
Water pump bolts 16 22

 

Other selected useful toque settings Lbs/ft Nm
Driveshaft (cv) nut/ early type (no groove) 214 290
Driveshaft (cv) nut/ (with groove) 1st stage 125 170
Driveshaft (cv) nut/ (with groove) 2nd stage + 25° + 25°
Driveshaft (cv) nut/ 2002 & later cars 37 50
Wheel bolt 81 110

 

Power unit (4 cyl diesel 2.2 TiD) Diesel ONLY Lbs/ft Nm
Big end (connecting rod) stage 1   35
Big end (connecting rod) stage 2 + 45° + 45°
Cambox (valve) cover for cylinder head   8
Camshaft bearing cap   20
Camshaft gear sprocket 66 90 + 60°
Crankshaft pulley bolt 111 150 + 45°
Cylinder head bolts (Stage 1)   25
Cylinder head bolts (Stage 2) + 65° +65°
Cylinder head bolts (Stage 3) + 65° +65°

 

Power unit (6 cyl diesel 3.0 TiD) Diesel ONLY Lbs/ft Nm
Big end (connecting rod) stage 1 16 22
Big end (connecting rod) stage 2 +60° +60°
Camshaft bearing cap 16 22
Cambox (valve) cover for cylinder head 7 9
Crankshaft pulley bolt 173 235
Cylinder head bolts (Stage 1) 29 39
Glow plugs 13 18
Main bearing cap bolts (Stage 1) 15 20
Main bearing cap bolts (Stage 2) 29 39
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